YanMao palletizer
A list of the contents of this article:
- 1 、What kind of equipment is needed to produce drinks?
- 2 、What necessary equipment should be included in a complete set of fruit juice processing equipment
- 3 、What are the types of food packaging machinery
- 4 、What kind of equipment does it take to build a juice factory?
- 5 、What equipment is needed for the production of fruit juice drinks?
- 6 、Who knows what a packing machine is and what it is for?
What kind of equipment is needed to produce drinks?
The beverage production equipment is as follows:
Pre-deployment system: the pre-deployment system can realize the blending function of a variety of beverages through high-quality design and configuration.
Water treatment system: the water treatment system filters and purifies the water to meet the standard of pure water needed for beverage production.
Bottle blowing machine system (blowing and spinning) aseptic cold filling system: the aseptic isolation technology is adopted in the aseptic cold filling system of automatic filling machine, which ensures the asepsis of filling materials, packaging environment and packaging containers. From bottle blowing to washing and antivirus to filling to sealing.
4. Delivery system: conveying drinks from the filling machine to the back end.
5.PET cover liquid level detector: on-line detection of liquid level and sealing condition to ensure that the product is qualified
6. Water blower: blow-dry outer white noodles
7. Sleeve, indentation machine: bottle body labeling
8. Label inspection machine: equipment check label
9. Inkjet printer: marking the bottle body with inkjet code
10. Wrapped packing machine: beverage bottles are packed into cartons
11. Box spray code: box collision code
twelve。 Full box testing machine: test qualified full box
13. Robotic palletizer: stacking cartons
What necessary equipment should be included in a complete set of fruit juice processing equipment
A complete set of fruit juice processing equipment
1. Pre-deployment system: the pre-deployment system can realize the blending function of a variety of beverages through high-quality design and configuration.
two。 Water treatment system: the water treatment system filters and purifies the water to meet the standard of pure water needed for beverage production.
3. Bottle blowing machine system (blowing and spinning) aseptic cold filling system: the aseptic isolation technology is adopted in the aseptic cold filling system of automatic filling machine, which ensures the asepsis of filling materials, packaging environment and packaging containers. From bottle blowing to washing and antivirus to filling to sealing.
4. Delivery system: conveying drinks from the filling machine to the back end.
5.PET cover liquid level detector: on-line detection of liquid level and sealing condition to ensure that the product is qualified
6. Water blower: blow-dry outer white noodles
7. Sleeve, indentation machine: bottle body labeling
8. Label inspection machine: equipment check label
9. Inkjet printer: marking the bottle body with inkjet code
10. Wrapped packing machine: beverage bottles are packed into cartons
11. Box spray code: box collision code
twelve。 Full box testing machine: test qualified full box
13. Robotic palletizer: stacking cartons
What are the types of food packaging machinery
There are many kinds of packaging machinery and there are many methods of classification. There can be a variety of packaging machines from different points of view, including liquid, block and bulk packaging machines according to the state of the product; inner packaging and outsourcing packaging machines according to the packaging function; packaging machines such as food, daily chemicals and textiles according to the packaging industry; according to the packaging station, there are single-station and multi-station packaging machines; according to the degree of automation, there are semi-automatic and automatic packaging machines.
There are many classification methods of packaging machinery, each of which has its own characteristics and scope of application, but all have their limitations. From the general situation of packaging machinery in the world, the more scientific classification method is to classify according to its main functions, which can grasp the essence of things. The basic categories are as follows:
Folding filling machine
A filling machine is a packaging machine that loads a precise number of packages into various containers. The main types are as follows:
① volumetric filling machine. Including measuring cup type, intubation type, plunger type, material level type, screw type, timing filling machine.
② weighing filling machine. Including intermittent weighing type, continuous weighing type, weighing-centrifugal and other fractional filling machines.
③ counter filling machine. Including single-piece counting type, multi-piece counting type filling machine.
Folding and sealing machine
Sealing machine is a machine that seals containers filled with packages. its main types are:
① sealing machine without sealing material. Including hot pressure type, cold pressure type, fusion welding type, plug-in type, folding type and other sealing machines.
② has a sealing material sealing machine. Including rotary type, rolling type, crimping type, pressing type and other sealing machines.
③ has an auxiliary sealing material sealing machine. Including adhesive tape type, bonding type, binding type, binding type, sewing type and other sealing machines.
Folding wrapping machine
A wrapping machine is a packaging machine that wraps all or part of the packaging materials with flexible packaging materials. The main types are as follows:
① full-wrapped wrapping machine. Including kink type, covering type, fitting type, seam type and other wrapping machines.
② semi-wrapped wrapping machine. Including folding type, shrinkage type, stretching type, winding type and other wrapping machines.
Folding multi-function
This kind of packaging machine has two or more functions. The main types are as follows:
① filling and sealing machine. It has two functions of filling and sealing.
② molding, filling and sealing machine. It has three functions of molding, filling and sealing. The types of molding include bag molding, bottle molding, box molding, blister forming, melting molding and so on.
③ type filling and sealing machine. It has the functions of shaping, filling and sealing. Stereotyped mode
④ double-sided sealing machine. It can seal both the cover and the bottom at the same time. When sealing the box, the box can be placed on the side or standing.
Folding classification
① I box sealing machine. It is sealed with a piece of tape at the joint between the upper cover and the bottom of the box. This kind of sealing is easy to operate, but the sealing performance is poor.
② H box sealing machine. It is on the basis of type I sealing, that is, two tapes are sealed at both ends of type I sealing tape, which is shaped like H, so it is called H type. It can increase the strength and sealing performance of the box, but the cost is high.
Folding category 2
① universal box sealing machine. It can adjust some mechanisms to change the relevant dimensions of the sealing machine to adapt to the sealing of boxes of various sizes. It adapts to a wide range and is a widely used box sealing machine.
② special box sealing machine. It can only seal boxes of a certain size, and the sealing speed is fast, so it is suitable for mass sealing operation.
③ random box sealing machine. Within the prescribed size range, the relevant mechanisms can be changed automatically to meet the sealing needs of boxes of different sizes, and it is a kind of sealing machine with a high degree of automation.
What kind of equipment does it take to build a juice factory?
Fruit juice beverage production line is to make orange juice from fresh fruit into drinks, which are packaged with plastic bottles, glass bottles or cans and sold to the beverage market. Making fruit juice beverage is not as simple as making pure water, mineral water, etc., first of all, we need to know what type of fruit it is, what kind of technological process to extract juice, crushing juice, or cooking and beating. Different types of fruits, such as apple, mango, kiwifruit, yellow peach, Hawthorn and so on, have different pre-treatment processes. From a general point of view, the whole fruit juice filling assembly line is similar, including pure water purification system, fresh fruit juice extraction system, ingredient, filtration, homogenization, degassing, sterilization system, beverage filling and capping system, inverted bottle sterilization system, secondary spray sterilization cooling system, bottle surface drying system, label system, spray code system, packaging system, pipe cleaning system after daily production and so on. The same fruit is also divided into turbid juice and clear juice, and the beverage treatment process is also very different. Making clear juice requires enzymatic hydrolysis and clarification, and the process is very complicated. It is believed that before making fruit juice drinks, we need to determine the type of fruit, the way to extract juice, and then determine the production process of the whole juice production line. Of course, a large part of the original fruit juice drinks are made by local rich fruit resources, and many beverage manufacturers buy juice pulp directly and then mix it and pack it, which is much easier than starting with fresh fruit. Below, I would like to explain in detail the filling production line of fruit juice drinks in glass bottles. A complete automatic glass bottle juice beverage production line is composed of water treatment equipment, sugar pot, ingredient can, double filter, homogenizer, vacuum degasser, sterilizer, heat preservation can, CIP cleaning system, empty bottle transportation, three-in-one hot filling equipment, automatic capping machine, on-line bottle cap disinfection equipment, finished product delivery, bottle filling machine, spray sterilization cooling equipment, strong blow dryer, inkjet printer, Labeling machine, carton packing machine. Fruit juice beverage production line, according to different users, different actual conditions, our company can provide a complete set of fruit juice beverage production lines, according to the production speed to distinguish, such as the following grades for beverage manufacturers to choose, divided into small 2000 bottles / hour, 4000 bottles / hour, 6000 bottles / hour, 10000 bottles / hour, 15000 bottles / hour, 20000 bottles / hour, 25000 bottles / hour-36000 bottles / hour.
When it comes to the taste of the fruit juice drinks produced, it is very important to use pure water as ingredients, and the taste is a little better. The source water for making pure water can be taken from tap water, groundwater or lake water. Through a series of water treatment processes, pure water is produced, and the water molecules come out completely. A complete set of pure water production system is configured as follows: pre-treatment section: raw water tank, booster pump, quartz sand filter, activated carbon filter, ion softener, precision filter, core treatment equipment: RO reverse osmosis, sterilization equipment: ultraviolet sterilization machine.
The fruit juice beverage was prepared with the raw pulp of fruit juice, and the sugar pot was used to melt the white granulated sugar to adjust the sweetness of the beverage. The main ingredients are completed in the blending pot, need to be equipped with two batching pots, one pot ingredients, the other pot feed. In the process of ingredients, flavors and other accessories are added to adjust the taste, acidity, sweetness, color and so on. The duplex filter uses a filter screen to remove some impurities in the batching process and make the beverage taste a little more delicate. The homogenizer generally uses 25mpa pressure to cut the juice beverage under high pressure to prevent the material from precipitating. Then the juice material is put into the vacuum deaerator to reduce the oxygen content of the fruit juice as much as possible. under the action of differential pressure, the foam produced in the fruit juice disappears automatically and increases the shelf life. Then enter the sterilizer for sterilization, control the temperature and time of sterilization, the general discharge temperature is about 90 degrees, use insulation cans to store fruit juice drinks for hot filling operations. It should be noted that sugar pots, batching pots and insulation pots use three-layer sandwich pots, which are all heated by steam, and the electric heating method is also possible, but the cost will be very high, so it is recommended to configure a small boiler for steam heating.
Fruit juice beverage production line, glass bottle fruit juice filling machine and plastic bottle fruit juice filling machine have the same appearance and function, including flushing, hot filling and sealing. It’s just that the delivery mode is different, the glass bottle is dragged to the bottom of the bottle, and the plastic bottle is passed by the mouth of the bottle. The flushing of the glass bottle needs to be washed with hot water to avoid bottle explosion during hot filling. Mainly depends on the local climate temperature, especially in winter, when the temperature is very low, we must pre-rinse with warm water, and the flushing water used is the pure water of the finished product. The hot filling structure of the glass bottle is also with a little negative pressure. the mouth of the bottle is in close contact with the sealing gasket under the filling valve, and when the filling valve is opened, the fruit juice drink of about 85 degrees will flow into the bottle with its own gravity. At the same time, the vacuum reflux pipe on the filling valve is also pumping, making the exhaust in the bottle faster, which will also speed up the filling. In the so-called hot filling, the juice filling machine itself does not have heating function, but a temperature control detector is installed in the material cylinder, such as setting a temperature value of 85 degrees, as long as the material temperature in the tank has been kept at 85 degrees Celsius, it will operate normally. Once the material temperature is detected to be lower than 85 degrees, the juice three-in-one filling machine will stop working immediately, and all fruit juice materials in the tank will pass through the vacuum reflux tank. It is pumped into the reflux filling, and then sent to the sterilizer to sterilize again, and then filled, so as to ensure that the juice beverage is filled at 85 degrees to avoid breeding bacteria and affect the shelf life of the beverage. The lids of glass bottles of fruit juice drinks are now widely used, such as three-screw lid, four-screw lid, etc., there will be some problems if the lid is not in place.
Fruit juice drinks have high requirements for the production environment, and the lid before the lid also needs to be sterilized. The automatic capping machine transmits the lid to the on-line sterilization tunnel, then sterilizes, flushes, blow-dries, then enters the lid slide, and then enters the capping operation of the capping machine. The sealed fruit juice beverage is output along with the conveying line, and immediately enters the bottle sterilization device and puts the bottle upside down at 90 degrees. It is beneficial to sterilize the inside of the lid with the temperature of the fruit juice beverage for 15-30s to prevent the bacteria inside the bottle cap from entering the beverage and breeding bacteria.
Fruit juice beverage production line, according to different types of beverage, before cooling the beverage, also need to carry out secondary sterilization treatment, this is spray sterilization cooling equipment, mainly the finished fruit juice beverage material for secondary pasteurization, the temperature is about 80 degrees, the sterilization time is about 30 minutes, to achieve the secondary sterilization effect, and then immediately enter the cooling process. It should be noted that the juice material is in a state of high temperature for a long time, which will affect the taste and color of the beverage. Because it is a glass bottle, it should be cooled by stages and cannot be washed directly with cold water, otherwise the bottle will burst. First use 60 degrees warm water, then 40 degrees warm water, and then 20 degrees warm water, the purpose is to reduce the temperature of the beverage to normal temperature.
After spraying, the glass bottle drinks also need to carry out a series of packaging processes, the bottle body needs to be blown dry, spray coding, labeling, packing and packaging operations. Inkjet printer is now more advanced for laser inkjet code, relative to ink inkjet code, its consumption is low, there is no need to add ink, the coding effect is clearer, the phenomenon of nozzle blockage will not occur, and the service life is a little longer, but the equipment cost is slightly higher. The fiber laser is used to output laser, the fiber laser marking machine has high electro-optic conversion efficiency, air-cooled cooling, small volume, good output beam quality, high reliability, long operation life and energy saving.
In the fruit juice beverage production line, self-adhesive labeling is widely used in high-grade glass bottled drinks, but the labeling methods are different, such as single-sided labeling, multi-sided labeling, positioning labeling and so on. The working principle of the labeling machine: the sensor detects the passing of the product and sends back the signal to the labeling control system. After the signal is processed by PLC, the label is sent out and affixed to the set position of the product at an appropriate time. The product flows through the labeling device, the label is firmly covered, and the attaching action of a label is completed.
Carton packaging machine is a commonly used shape packaging of high-end fruit juice drinks, which is a higher level than PE film packaging, but the cost of equipment and packaging materials is a little higher. We generally use one-piece carton packing machine, that is, the kind of glue to seal the box. There are also packaging equipment that use unpacking, packing and tape sealing, the cost of the equipment is lower, the area is larger, and the visual effect of packaging is also slightly lower. If the output is small, you can choose manual packing, using tape sealing machine packaging.
What equipment is needed for the production of fruit juice drinks?
Pre-deployment system: the pre-deployment system can realize the blending function of a variety of beverages through high-quality design and configuration.
Water treatment system: the water treatment system filters and purifies the water to meet the standard of pure water needed for beverage production.
Bottle blowing machine system (blowing and spinning) aseptic cold filling system: the aseptic isolation technology is adopted in the aseptic cold filling system of automatic filling machine, which ensures the asepsis of filling materials, packaging environment and packaging containers. From bottle blowing to washing and antivirus to filling to sealing.
4. Delivery system: conveying drinks from the filling machine to the back end.
5.PET cover liquid level detector: on-line detection of liquid level and sealing condition to ensure that the product is qualified
6. Water blower: blow-dry outer white noodles
7. Sleeve, indentation machine: bottle body labeling
8. Label inspection machine: equipment check label
9. Inkjet printer: marking the bottle body with inkjet code
10. Wrapped packing machine: beverage bottles are packed into cartons
11. Box spray code: box collision code
twelve。 Full box testing machine: test qualified full box
13. Robotic palletizer: stacking cartons
14. Product storage: finished product storage through sales circulation
Who knows what a packing machine is and what it is for?
In the back-end packaging of food and beverage, the automatic packing machine automatically arranges the filled packaging, loads it into the open carton, and completes the self-adhesive sealing and other actions of the packing equipment.
The packing machine can be divided into fully automatic and semi-automatic packing machine. All the actions are completed automatically. The fully automatic packing machine adopts a new type of combined structure, including box forming device, whole line device, filling device and sealing device and other functional units, which complete the corresponding functional actions respectively, and each device is installed on the same mainframe. It is controlled by P.L.C + touch screen. Equipped with missing bottle alarm stop, no bottle without packing safety device. It is greatly convenient to operate, manage, reduce production personnel and labor intensity, and is an indispensable equipment for automatic scale production.
Packing machine can also be divided into: wrapped packing machine, pneumatic packing machine, grab packing machine, robot packing machine.
The wrapping packing machine adopts the falling packaging mode, occupies a small area, reduces the equipment investment cost, adopts the international design concept, the structure is more reasonable, the action is more light and stable, and the power consumption is lower.
The pneumatic packing machine has the advantages of small size, beautiful appearance, low energy consumption, stable operation and convenient operation. The conveyor is driven by imported rodless cylinder, which runs smoothly and has high controllability.
The packing machine with pneumatic and electric operation and packing mode has the advantages of compact structure, beautiful appearance, low energy consumption and stable operation. The driving device is a symmetrical double rocker arm, which is driven by Japanese MITSUBISHI servo motor or three-phase asynchronous motor and runs smoothly.
The robot packing machine is a set of intelligent control system which takes the robot as the running main body and is equipped with conveying and regularization auxiliary equipment to complete the product packing process. The robot packing system has many advantages, such as strong product adaptability, strong multi-specification compatibility, high operation efficiency, convenient system maintenance and so on. Compared with the conventional packing equipment, the robot packing system is simpler and faster.
This is the end of the introduction of the one-piece packing machine. Thank you for taking the time to read the contents of this site. Don’t forget to look for more information about the bag packing machine and the one-piece packing machine.
