A list of the contents of this article:
- 1 、What is the design process of monosodium glutamate production?
- 2 、What is the filling machine?
- 3 、Production and design process of monosodium glutamate
- 4 、How much does it cost to run a small monosodium glutamate factory? Thank you!
- 5 、What are the classifications of packaging machinery
What is the design process of monosodium glutamate production?
The production of monosodium glutamate is generally divided into four main processes: sugar production, glutamic acid fermentation, neutralization extraction and purification.
First, the production of monosodium glutamate generally adopts the double enzyme process of liquefaction of medium temperature amylase or high temperature amylase and saccharification of liquid Glucoamylase with high conversion rate. The conversion rate of starch-enzyme and the quality of sugar solution in the enzymatic sugar production process, especially the new two-enzyme sugar production process with high temperature resistant amylase liquefaction, are higher than those of the previous acid process or acid enzyme process.
Second, starch is liquefied by amylase to form dextrin, and then Glucoamylase converts dextrin into glucose. The product obtained from enzymatic sugar can be called enzymatic sugar solution, which is different from the hydrolyzed sugar solution such as acid method. The hydrolysis tank made of stainless steel has high mechanical strength, acid and alkali resistance, long service time, but high cost. The enamel hydrolysis tank (enamel lining) has the advantages of good corrosion resistance, strong hydrochloric acid resistance and 150℃ high temperature resistance, but the disadvantage is brittleness, it is easy to break if impacted and cannot be welded on the enamel equipment.
Third: the advantage of the pressurized saccharification tank lined with acid-resistant brick and acid-resistant rubber is to withstand greater pressure, heat resistance, acid resistance and mechanical strength, the general factory can start construction, but for a long time, the ceramic tile is detached and must be checked and maintained frequently. The aseptic concentrated sugar is fed into fermentation and the sterilized sugar solution is arranged into the form of monosodium glutamate.
What is the filling machine?
The filling machine is mainly a small class of products in the packaging machine, which can be divided into liquid filling machine, paste filling machine, powder filling machine and particle filling machine from the packaging point of view; in terms of the degree of automation of production, it is divided into semi-automatic filling machine and full-automatic filling production line. Recently, with the QS certification of food, edible oil manufacturers have begun to pay attention to product quality and packaging, so oil filling machine plays a prominent role in the filling machine.
According to the filling principle, the filling machine can be divided into atmospheric filling machine, pressure filling machine, liquid filling machine, oil filling machine, paste filling machine, sauce filling machine, particle slurry filling machine, powder filling machine, bucket water filling machine and vacuum filling machine.
Folding normal pressure filling machine
It is filled by liquid self-weight under atmospheric pressure. This kind of filling machine is divided into timing filling and constant volume filling, which is only suitable for filling low viscosity gasless liquids such as milk, liquor, mineral water and so on. Atmospheric filling machine
Folding pressure filling machine
Filling is carried out under higher than atmospheric pressure, which can also be divided into two types: one is that the pressure in the storage tank is equal to the pressure in the bottle, and the filling depends on the self-weight of the liquid into the bottle, which is called isobaric filling; the other is that the pressure in the storage tank is higher than that in the bottle, and the liquid flows into the bottle by pressure difference, and this method is often used in the high-speed production line. The pressure filling machine is suitable for filling gaseous liquids, such as beer, soda, champagne and so on.
Folding vacuum filling machine
It is filled when the pressure in the bottle is lower than the atmospheric pressure. This kind of filling machine has the advantages of simple structure, high efficiency and wide adaptability to the viscosity of materials, such as oil, syrup, fruit wine and so on.
Folding oil filling machine
Can fill all kinds of oil products, such as edible oil, lubricating oil, peanut oil, soybean oil and so on. This kind of filling machine is a filling machine specially developed for oil material filling, which can realize the flexible configuration of manual operation and unmanned operation, such as edible oil filling machine. According to the mode of measurement, it can be divided into flow meter type. Piston style. Weighing and so on. According to the equipment style, it can be divided into straight line type and rotary type and so on. At present, most of the domestic manufacturers of oil filling machines are located in Shandong Province. Guangdong province. Jiangsu Province and other places. Sample drawing of filling machine
Folding plug filling machine
This kind of filling machine is widely used in medicine, food, daily chemical, oil, pesticide and other special industries. It can fill all kinds of liquid and paste products, such as disinfectant, hand sanitizer, toothpaste, ointment, cosmetics and so on.
Folding liquid filling machine
New horizontal design, light and convenient, automatic extraction, for viscous paste can be added hopper feeding. The manual and automatic switching function of the vertical liquid filling machine: when the machine is in the “automatic” state, the machine automatically carries out continuous filling according to the set speed. When the machine is in a “manual” state, the operator steps on the pedal to achieve filling. If you keep stepping on it, it will become a state of automatic continuous filling. Anti-drip filling system: when filling, the cylinder moves up and down to drive the stuffy head.
1. Optional accessories
a. Needle filling head: suitable for filling small caliber bottles and hose packaging products. The caliber and length of the needle can be customized according to the specific size of the container.
b. Turn / ball valve control system: suitable for materials with different viscosity and particles, and can solve all kinds of pressure problems caused by high position and high pressure feeding.
c. Hopper: it is recommended to configure when filling products with higher viscosity in order to achieve better filling effect.
Folding paste filling machine
Suitable for filling all kinds of viscosity products from water agent to cream, it is an ideal filling machine for daily chemical, pharmaceutical, food, pesticide and other industries.
New horizontal design, light and convenient, automatic extraction, for viscous paste can be added hopper feeding. Double-head horizontal paste filling machine manual and automatic switching function: when the machine is in the “automatic” state, the machine automatically carries out continuous filling according to the set speed. When the machine is in a “manual” state, the operator steps on the pedal to achieve filling. If you keep stepping on it, it will become a state of automatic continuous filling. Anti-drip filling system: when filling, the cylinder moves up and down to drive the stuffy head.
Folding sauce filling machine
It is suitable for the filling of sticky jam with particles and high concentration of chili sauce, bean paste, peanut butter, sesame sauce, jam, butter hot pot base, red oil hot pot base and so on.
According to the operation flow, it can be divided into full-automatic filling machine and semi-automatic filling machine.
Weighing filling machine is suitable for liquid materials with low viscosity. For example, paints, paints, resins, and various chemical raw materials.
Hot pot red oil base filling machine
Folding granule pulp filling machine
Suitable for medicine, daily chemical, food, pesticide and special industries, it is an ideal particle slurry viscosity fluid filling equipment. The machine is a semi-automatic piston filling machine, which can fill granular slurry fluid materials.
Compact model, vertical structure, saving space.
Easy to operate, pneumatic components are made of German FESTO and Taiwan AirTac pneumatic components.
The contact part of the material is made of 316L stainless steel, which meets the requirements of GMP.
The filling valve is controlled by pneumatic valve, so the filling precision is higher.
The filling volume and filling speed can be adjusted arbitrarily.
The filling stuffing head adopts anti-drawing and lifting filling device.
Folding powder filling machine
The machine is suitable for quantitative filling of powdered and small granular materials in chemical industry, food, agriculture, by-products and other industries. Such as: pesticides, veterinary drugs, disinfectants, washing powder, grain, seeds, milk powder, condiments, monosodium glutamate, salt, sugar, additives and so on.
Product features: microcomputer control, quantitative accurate. The parameters can be adjusted and the error can be corrected automatically. Separate the strong and weak electricity, no interference. High reliability and wide adaptability. The filling parts are made of all stainless steel with high machining precision, good interchangeability and reasonable classification. Modular design, flexible combination.
Folding bucket water filling machine
The bucket water filling production line introduces the production technology and technology of American companies, combines the advantages of similar products from Italy, France and other countries, and is a fully automatic filling machine production line produced by technical improvement. This equipment is technologically advanced and reliable. The technological process is scientific, the food hygiene condition is good, the production automation degree of bucket water filling machine is high, and the operation is simple. It is the ideal filling equipment for various beverage manufacturers. It is very popular in the food and beverage industry.
The machine body is all made of high quality stainless steel, other parts are also made of non-toxic and durable combination materials, and imported components are used in electrical and pneumatic systems, so the equipment failure rate is low and the reliability is high.
Process: automatic uncapping machine → automatic brushing machine → automatic barrel feeding machine → automatic washing and disinfection → automatic filling → automatic lid, cover cover, capping → lamp inspection → automatic heat shrinkable film → automatic bagging (including conveyor belt).
Fold and edit the workflow of this section
The process of the liquid filling machine is generally as follows: the boxes with empty bottles are stacked on the pallet, sent by the conveyor belt to the pallet unloader, the tray is unloaded one by one, the box is sent to the unloader with the conveyor belt, the empty bottle is taken out of the box, and the empty box is sent to the washing machine through the conveyor belt, cleaned and then transported to the side of the packing machine, so that the bottle containing drinks can be loaded into it. The empty bottle taken out from the box unloader is fed into the bottle washing machine by another conveyor belt for disinfection and cleaning, and after the bottle inspection machine meets the cleaning standard, it goes into the filling machine and capping machine. Drinks are bottled by a filling machine. The bottles filled with drinks are capped and sealed by the capping machine and transported to the labeling machine, labelled and sent to the packing machine into the box and then to the stacking pallet machine and stacked on the pallet and sent to the warehouse.
Fold and edit the instructions for using this paragraph
Folding use, maintenance and installation
1. Because this filling machine is an automatic machine, the dimensions of easy-to-pull bottles, bottle cushions and bottle caps are required to be unified.
2. Before driving, you must first turn the machine with a rocking handle to see if there is anything unusual in its rotation. It is true that it is normal before you can drive.
3. When adjusting the machine, the tools should be used properly, and it is strictly forbidden to use too large tools or too hard to disassemble the parts so as not to damage the machine parts or affect the performance of the machine.
4. Whenever the machine is adjusted, be sure to tighten the loose screw and turn the machine with a shaking handle to see if its action meets the requirements before you can drive.
5. The machine must be kept clean, and it is strictly forbidden to have oil, liquid or glass fragments on the machine so as not to cause damage to the machine.
⑴ machine in the production process, timely removal of liquid or glass debris.
⑵ should clean each part of the machine surface before handing over, and add clean lubricating oil to each activity department.
⑶ should be scrubbed once a week, especially those areas that are not easy to clean in normal use or blown with compressed air.
Folding disinfection and flushing
1. Loosen the upper and lower fastening screws, remove the liquid injection system for overall disinfection, or remove for disinfection and cleaning respectively.
2. Put the intake pipe in the cleaning liquid and start the cleaning.
3. There may be errors in the actual filling of the 500ml machine, and the quantity of the cylinder is accurate before formal filling.
4. Needle tube for filling machine, standard 5ml or 10ml syringe for type 10, 20ml glass filler for type 20, 100ml glass filler for type 100.
Considerations for folding installation
1. After the machine is unpacked, first check whether the random technical data is complete and whether the machine is damaged in transportation, so that it can be solved in time.
2. Install and adjust the feed assembly and discharge assembly according to the shape diagram in this specification.
3. Add new lubricating oil to each lubrication point.
4. Turn the machine with the handle to check whether the machine is running in the right direction (counterclockwise facing the motor spindle). The machine must be protected and grounded.
Working principle and performance of folding
1. Working principle: the filling machine is a semi-automatic piston filling machine. The material is extracted and beaten by a piston driven by the cylinder. The material flow is controlled by an one-way valve and opened by a magnetic spring.
Number of filling heads of kinds of liquids
1 filling volume 5-100 is suitable for bottle height unlimited (mm) shape size is not limited to bottle diameter unlimited (mm) production capacity 0-50 filling accuracy ±0.5% control cylinder stroke, filling volume can be adjusted.
2. Performance: the semi-automatic piston single-head liquid filling machine produced by our company introduces foreign advanced filling machine technology and carries out further transformation and innovation on the basis of the series of filling machines produced by our company. its structure is more simple and reasonable, the accuracy is high, the operation is more convenient, it is the ideal choice for your company to fill the high service.
Folding scope of application
Scope of application: mainly suitable for eye drops, Kaisailu, vegetable oil, lubricating oil, essential oil, toilet water, chemical liquid, daily chemical industry, coating industry.
Folding technical parameters
The technical parameters are as follows: liquid body volume 60L liquid storage capacity 50L filling container length 340mm filling container diameter Φ 380filling capacity 30L production capacity ≈ 20 times / fashion bottle area 136900 mm 2 motor specification 0.75kw 2825r.p.m outline dimension 850×510 × 1150mm equipment weight 110kg
Filling machines are widely used in food industry, beverage industry, daily chemical industry and so on. The competition of food packaging machinery is becoming increasingly fierce, the future food filling machinery will cooperate with industrial automation, promote the overall level of packaging equipment, and develop multi-functional, high-efficiency, low-consumption food packaging equipment.
All along, the filling machine is the solid backing of the beverage market, especially in the modern market, people’s requirements for commodity quality are increasing, the market demand is expanding, and enterprises’ requirements for efficient automatic production. Under such circumstances, the filling machine has become a hot filling equipment. In addition, in recent years, with the improvement of the level of science and technology, the domestic filling machine industry has also developed rapidly, and the technical level, equipment performance, quality and other aspects have been greatly improved. It has played an important role in supporting enterprises in efficient and safe production.
Production and design process of monosodium glutamate
The production of monosodium glutamate is generally divided into several main processes, such as saccharification, fermentation, extraction of glutamate crystal, purification of sodium glutamate crystal and so on.
The main ingredient of monosodium glutamate is monosodium glutamate C5H8NO4NaCl-2-aminoglutaric acid. Glutamate is one of the amino acids of oxidative metabolism in brain tissue, and monosodium glutamate also contains a small amount of sodium chloride.
Users need to pay attention to the degree of saltiness when cooking. If too salty, monosodium glutamate may not be able to eat fresh taste, the ratio of salt to monosodium glutamate at 3:1 or 4:1, can achieve a round and soft taste, when making cold dishes should be dissolved before adding. Because the dissolution temperature of monosodium glutamate is 85 ℃, below this temperature, monosodium glutamate is difficult to decompose.
Monosodium glutamate is harmful to long-term consumption:
1. After eating too much monosodium glutamate, the content of glutamate in human blood will increase, which will hinder the absorption of calcium and magnesium, resulting in short-term headache, heartbeat, nausea and other symptoms, as well as adverse effects on the reproductive system.
2, monosodium glutamate eating too much, will make people dependent on monosodium glutamate, and then eat dishes without monosodium glutamate will feel tasteless, but also hinder the absorption of other nutrients.
3. Eating monosodium glutamate may increase blood pressure. Monosodium glutamate contains about 13% sodium ion, and the body’s absorption of too much sodium ion can lead to hypertension.
4, often eat monosodium glutamate, may lead to the phenomenon of obesity, and monosodium glutamate refreshing effect, delicious food can often increase people’s appetite, in the long run, eat more weight may naturally exceed the standard.
Source: people’s Daily-what are the dangers of eating monosodium glutamate regularly? All six kinds of harm are here.
Source: Baidu encyclopedia monosodium glutamate
How much does it cost to run a small monosodium glutamate factory? Thank you!
A lot. Look at your local consumption. Generally speaking, loans are used, hundreds of thousands of glutamic acid in a truckload, nearly 200000 of the machines in the laboratory, plus machine packaging in the workshop and so on. In particular, there is a lot of investment in sewage discharge. It is recommended to find an insider to make a good budget. And the person you are looking for can buy machines, assemble, transport from gluten acid to monosodium glutamate packaging.
What are the classifications of packaging machinery
The commonly used classification methods are classified according to the packaging process, which can be divided into main packaging machinery and auxiliary packaging machinery. The packaging machinery that completes the packaging processes such as wrapping, filling and filling is called the main packaging machinery, or the packaging mainframe; the packaging machinery that completes washing, drying, testing, stamping, metering, transportation and stacking is called auxiliary packaging machinery.
(1) Packaging machinery
Packaging machinery is used for packaging bulk products. According to different processes of packaging, it can be divided into kink packaging machine, end folding packaging machine, pillow packaging machine, envelope packaging machine, stretch packaging machine and so on.
(2) filling and packaging machinery
Filling and packaging machinery is used to pack powdery and granular solid goods. Filling and packaging machinery includes direct filling packaging machine and bag filling packaging machine. Direct filling packaging machine is the use of pre-formed paper bags or plastic bags for filling, can also be directly filled in other containers. The bag filling packaging machine is a packaging machine which not only needs to complete the molding of the container, but also completes the two processes of filling the product into the container.
(3) filling and packaging machinery
Filling and packaging machinery is used to pack fluid and semi-fluid items. According to the process of filling products can be divided into atmospheric filling machine, vacuum filling machine, pressure filling machine and so on. Filling and packaging machinery is usually connected with sealing machine, labeling machine and so on to form a mechanized filling line.
(4) sealing machinery
The sealing machine is suitable for sealing all kinds of packaging containers. According to the different sealing technology, it can be divided into glass can capping machine (capping, rotating lid, etc.), cloth bag sewing machine, box sealing machine, plastic bag and paper bag sealing machine.
(5) labeling machinery
Labeling machine is a machine used to paste trademark paper or label on the package.
(6) binding machinery
Binding machines include ribbon binding machine, wire binding or rope binding material binding machine and so on.
(7) cooked molding packaging machinery
Mature packaging machinery is divided into blister packaging machine and body-fitting packaging machine according to different processing technology.
(8) vacuum packaging machinery
Vacuum packaging machinery can be divided into vacuum packaging machine and inflatable packaging machine according to whether it can be filled with inactive gas after vacuum.
(9) shrink packaging machinery
Shrink packaging machinery there are not only small shrink packaging machines that can be used for the sales and packaging of single or multiple products, but also large shrink packaging machines that can be used to pack pallets and transport packaging.
(10) other packaging machinery
In addition to the above types of packaging machinery, there are bottle washing and dryers, testing machines for packaging materials and specifications, capping machines, metering machines, etc., these stand-alone machines are generally combined with other packaging machines to form packaging machines.
Common packaging machinery:
(1) bag-making, filling and sealing packaging machine
The main working procedure of the bag-making, filling and sealing packaging machine consists of bag forming, filling, sealing, cutting and so on. The packaging materials used are mainly film products, such as plastic film, paper, lead foil and composite film.
(2) Thermoforming packaging machinery
According to the different forming technology of packaging containers, thermoforming packaging machines are divided into blister packaging machine and body-fitting packaging machine. Blister packaging is the most widely used packaging at present. It is a packaging method to seal the product between the preformed blister and the bottom plate. Body-fitting packaging and blister packaging are the same, the difference between them is that the product of body-fitting packaging is used as a molding mold, and the blister packaging is molded by a special mold. Body-fitting packaging can make the product fixed, so that the product quality can not be damaged by collision in the process of circulation.
Shrink packaging machinery is a packaging machine in which the article (or inner package) is packed with a heat-shrinkable film that has been stretched and oriented, and then the film is properly heated to make the film shrink and wrap tightly around the article (or inner package). The shrinking film is tensioned by the upper and lower reels, and the product has machine parts pushed to the film. after the film wraps the product, the three sides of the film are sealed by the sealing part, and then transported by the conveyor belt. Through the heating device, the product is forbidden to be wrapped and cooled to form a shrink package.
This is the end of the introduction of monosodium glutamate automatic packing machine and monosodium glutamate packaged by automatic packaging machine. I wonder if you have found the information you need? If you want to know more about this, remember to collect and follow this site.