With the development of modern industry, the machines and equipment on the production line are becoming more and more intelligent, which can automatically complete many operations and greatly improve the production efficiency. Among them, the opening and sealing machine is an important part of the production line, which can automatically complete the product packaging, improve production efficiency and reduce the error of manual operation. However, when the opening and sealing machine on the production line breaks down, it will have a great impact on the production line. This paper will introduce how to carry out inspection and maintenance when the opening and sealing machine on the production line breaks down.
First, the phone rings, the first time to determine the location of the faulty machine
When the opening and sealing machine on the production line breaks down, the location of the fault machine needs to be determined at the first time. At this time, the production line staff should immediately go to the location of the faulty machine and conduct a preliminary inspection of the machine to determine the type and extent of the fault.
Check the power supply and wires
The power supply and wire of the opening and sealing machine is an important guarantee for its normal operation. When the machine breaks down, you first need to check whether the power supply and wires are normal. When checking power supplies and wires, you need to pay attention to the following:
1. Check that the power plug is properly plugged into the socket and is loose
two。 Check whether the wire is broken, aging, short circuit, poor contact and other problems.
3. Check to see if the power switch is working.
Third, check the transmission system
The transmission system of the box opening and sealing machine includes motor, reducer, transmission shaft, chain and so on. When the machine breaks down, it is necessary to check whether the transmission system is normal or not. When checking the transmission system, you should pay attention to the following points:
1. Check whether the motor is running normally, whether there are problems such as overload, lack of phase, etc.
two。 Check whether the reducer, transmission shaft, chain, etc., are normal, and whether there are problems such as fracture, aging, wear, etc.
3. Check the lubrication of the transmission system to see if there are any problems such as poor lubrication.
4. Check the control system
The control system of the opening and sealing machine includes electrical control system and hydraulic control system. When the machine breaks down, it is necessary to check whether the control system is normal or not. When checking the control system, you need to pay attention to the following points:
1. Check whether the electrical components of the electrical control system are normal, such as contactors, relays, switches, etc.
two。 Check whether the oil circuit of the hydraulic control system is normal, such as oil pump, tubing, cylinder, etc.
3. Check whether the signal transmission of the control system is normal, such as sensors, encoders, etc.
V. maintenance of faulty machines
When the specific problem of the faulty machine is determined, maintenance is needed. When repairing a faulty machine, you should pay attention to the following points:
1. Choose the appropriate maintenance scheme according to the type and degree of fault
two。 In the process of maintenance, we need to pay attention to safety and avoid secondary accidents.
3. After the maintenance is completed, tests need to be carried out to ensure the normal operation of the machine.
VI. Summary
When there is a failure of the opening and sealing machine on the production line, it needs timely inspection and maintenance to ensure the normal operation of the production line. In the process of inspection and maintenance, we need to pay attention to safety to avoid secondary accidents. At the same time, it is also necessary to strengthen the maintenance of the machine, prolong the service life of the machine and improve the production efficiency.
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